"12Th Five-Year" Key Task Of Scientific And Technological Progress In Textile Industry
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The 12th Five-Year
During the period, China's textile industry's technological progress will focus on enhancing the key technology research efforts, promoting the large-scale application of advanced technology and equipment, improving the technological innovation system, and accelerating the construction of textile talents.
Industry originality
The technology research and development capability has been significantly improved, and the industry production efficiency and product added value have been comprehensively improved.
Scientific and technological progress in the industry
Key tasks
Yes,
1, carry out basic research, and strengthen basic theory and cutting-edge technology research in key areas such as fiber material processing, spinning and weaving processing, printing and dyeing, intelligent textiles, clothing home textile culture and textile machinery manufacturing, so as to provide theoretical guidance and source power for the industry's independent innovation.
2, we should strengthen the R & D and innovation of textile fiber materials, develop a number of high-performance organic chemical synthetic fiber engineering materials, reach the international advanced level, vigorously develop super simulation and various functional fibers, use animal, plant, mineral, natural and other biochemical raw materials, develop biological fibers, improve the level of textile recycling economy, focus on solving the contradiction between insufficient supply of natural fiber raw materials, and create conditions for upgrading and sustainable development of textile fabrics and products.
3, we should strengthen research and development of new technology and equipment such as new spinning, new weaving, special weaving, wide and heavy weave weaving, and speed up the research and popularization of knitting technology such as high machine number and molding weaving, warp weft knitted double layer and multi-layer composite weaving, jacquard weaving, non-woven and composite technology research and popularization and application; increase the research and development of printing and dyeing high-efficiency short flow pre-processing technology, water less printing and dyeing technology and functional finishing technology; vigorously develop high value-added textile products such as technical textiles, personalized textiles, functional textiles, green textiles and intelligent textiles, and further enhance the competitiveness of China's textile products in the international and domestic markets.
4, speed up R & D and promotion of green technology, recycling technology, high-performance, high-efficiency, energy saving and emission reduction advanced technology, technology and equipment, eliminate backward production capacity, and complete the national energy conservation and emission reduction and elimination of backward tasks and speed up industrial upgrading.
5, vigorously develop automation, digitalization, intellectualization and information-based textile manufacturing technology, starting from the design, technology, production, equipment, testing, evaluation and sales network system of textile and clothing, realizing the docking of electronic technology industrialization and informatization, and developing the technology of textile Internet of things.
6, expand the ranks of scientific and technological innovative talents, integrate resources such as production, learning, research and industry public service system, accelerate the training of leading talents and backbone teams of high level scientific research, engineering design and management, strengthen professional skills training for on-the-job workers, comprehensively improve the overall quality of textile practitioners, and promote the industry's innovation ability and production efficiency.
7, accelerate the improvement of the industry's technological innovation system, and give full play to the fundamental role of market allocation of resources. Through the joint participation of enterprises, governments, trade associations and intermediaries, institutions of higher learning, scientific research institutes and technology pfer agencies, an innovative mechanism with enterprise as the main body, close combination of industry, University and research, military and civilian integration, cross industry chain and cross sectoral cooperation will be formed to promote the technological innovation capability of the industry.
We should accelerate the establishment of an applicable technology public promotion system based on industrial clusters and industry public service system, so as to promote the overall technological level of small and medium-sized enterprises.
Two, implementation content
According to the above objectives and tasks, the key tasks of the scientific and technological progress of the textile industry during the "12th Five-Year" period are:
Breakthroughs in 50 key technologies of the ten main categories, including 5 basic research projects (including 65 sub items), 5 items of high-tech industrialization of fiber materials (47 sub items), 8 key items of new spinning and weaving technology (including 16 sub items), 6 items of high and new technology (including 22 sub items), high quality industrial textiles processing key technology 7 items (including sub items), energy saving and environmental protection technology items (including sub items), modern garment manufacturing technology items (including sub items), new textile machinery items (including sub items), textile information technology (including sub items) and textile standard research (including sub items).
In the whole industry, 110 advanced and applicable technologies have been popularized, including 13 advanced technologies applicable to the processing and production of fiber materials, 22 items of spinning and weaving, 20 dyeing and finishing processes, 12 items of industrial, household textiles and garment manufacturing, 38 items of domestic packaging, 2 textile information technology, and 3 items of textile Innovation and development system.
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(1) basic research
To carry out the basic theory research of fiber material function optimization design and forming, carbon fiber, organic high-performance fiber, renewable resources fiber and new bionic fiber in the preparation process of basic scientific research, fiber material surface nanostructure research, etc., to guide the key technology industrialization research and development.
The processing technology of new high performance fibers such as aromatic heterocyclic polyamide copolymers, polyketone fibers and other conventional high value-added products such as polyester fiber and polyamide fiber with low cost and high performance will be studied, and a small test will be basically completed by 2015.
We should carry out fine chemical research on environment-friendly oil additives, solvents, special chemical fiber functional masterbatch, improve the localization level of fiber processing supporting materials, and promote the upgrading of functional and differential levels of fiber materials.
The basic theory of stress strain characteristics and yarn forming mechanism of fibers during carding process is studied to guide breakthroughs in restricting the bottleneck of spinning technology.
The basic theory and industrialization technology of functional yarn, spinning process online quality testing system, yarn tension on-line self-tuning system, and fabric quality automatic inspection system are studied, laying the foundation for further improving production efficiency, product quality and added value.
To study textile enzyme gene engineering and enzyme molecular modification technology, the modified enzyme with improved properties has been obtained, and the application technology of textile dyeing and finishing and fiber modification has been studied.
We should strengthen the theoretical research on the frontiers of printing and dyeing, such as biological enzyme bleaching, plasma pretreatment, and so on, and guide the development of industrialization technology.
Using molecular structure design, the application performance and special functional finishing mechanism of environment-friendly dyes and auxiliaries were studied to improve the green ecology of printing and dyeing process.
The research and development of intelligent textiles and garments are based on the interdisciplinary theoretical research of physics, physiology, psychology, medicine, pharmacy, engineering, human body structure and aesthetics, laying the foundation for industrial technology.
We should strengthen the research on clothing, home textile culture and brand development, and guide the adjustment of industrial structure and industrial upgrading.
To study the dynamic characteristics of the complex system of fiber processing machinery, and to provide theoretical guidance and technical support for improving the automation and integration level of fiber production.
Carry out mechanical analysis of mechanical structure, mechanical vibration analysis, reliability engineering technology research, as well as gas mechanics, fluid mechanics, electronics, laser and other basic theories in the textile machinery industry application research, to promote the performance, efficiency and processing quality of domestic textile machinery.
The research on surface treatment technology of spun yarn parts and equipment, and the application of various high-performance composite materials in the matching parts of textile machinery have been carried out to better meet the matching requirements of high-performance equipment.
(two) fiber materials
R & D focus:
Accelerate the industrialization research and development of ultra simulation, functional, differential fiber, biomass fiber and high performance fiber, so that China's fiber material technology ranks among the world's developed countries. The key varieties of high performance fiber will realize industrial production in an all-round way, and initially meet the basic requirements of the high-end industry of national defense industry and civilian use.
Improve natural fiber cultivation and planting technology level, optimize natural fiber quality and variety.
The super simulation fiber focuses on the development of cotton like polyester and wool like fibers. Through the modification of molecular structure, blending, heteromorphic, ultrafine and composite technologies, the comprehensive properties of the fibers can be improved, and the spinnability, dyeability, comfort and flame retardance of natural fibers can be surpassed.
By 2015, the super simulation cotton imitation fiber reached 8 million tons.
The key technology and equipment of cellulosic fiber industrialization, such as new solvent method, ionic liquid method and melting method, will be broken through in the production of biomass fiber, and industrial production will be realized. Among them, the new solvent based cellulose fiber will be built to 10000 ton capacity by 2015.
Break through the industrialization technology of biosynthetic materials such as polylactic acid fiber, biomass polyol biosynthesis technology, and build 10000 ton class domestic PLA fiber domestic equipment by 2015, and realize the industrialized production of biological technology.
We should break through the purification and spinning process optimization of chitosan raw materials, develop downstream products, and build 1000 tons of chitosan fiber production capacity by 2015.
In the high-performance fiber, T300 grade carbon fiber breaks through the key technologies such as raw silk, carbonization equipment and sizing agent and reaches 10000 ton level technology by 2015. Aramid 1313 speeds up the development of high-end industrial chain and expands the market application, breaks through the industrialization of 10000 tons; polyphenylene sulfide realizes fiber grade slicing and long filament industrialization; basalt fiber breaks through the key technology of melting wire drawing furnace and wetting agent; ultra high molecular weight polyethylene solves creep property, optimizes wet process, and realizes dry process industrialization.
T400, T700, M40 grade carbon fiber, aramid 1414, aramid III, high temperature resistant polyimide and other industrial research and development.
Development of polyester diversified products and technology equipment, and industrialization of PTT resin polymerization by 2015. Biodegradable copolyester PBST and fiber will achieve 1000 ton level industrial production, so that the polyester polyester industry's comprehensive competitiveness will reach the international leading level.
Natural fiber will focus on cultivating cotton and bast fiber varieties, strengthen the promotion of good varieties and establish a base for planting high-quality varieties.
We should further break the mechanical degumming and biological degumming technology of hemp fiber, develop enzyme and matching equipment to improve degumming efficiency and technical stability.
So as to improve the comfort and fashion of linen fiber products.
Key points of promotion:
To popularize the new fiber processing technology, such as PTT fiber, bamboo pulp fiber and hemp fiber, which has already completed industrial research and development and mature technology during the "11th Five-Year" period, and strengthen the development of industrial chain and the serialization and branding of terminal products. By 2015, the production capacity of PTT fiber will reach 5~10 tons, and the production capacity of bamboo pulp fiber will be 10~20 million tons.
We should popularize the new production technology and equipment of domestically made chemical fiber, reduce investment costs, reduce material and energy consumption, improve product quality and production efficiency. By 2015, we will achieve the localization of new million tons of PTA installations and large viscose devices in China.
(three) spinning and weaving
R & D focus:
To break through the deep processing technology of embedded spinning technology in cotton and linen textile industry, and to carry out industrial application in main cotton spinning and hemp spinning enterprises by 2015.
The multicomponent fiber blending technology and the new structure yarn processing technology have been studied, so that the proportion of its application has reached 15%. The diversity of multi-functional fiber types has reached 5 or more products in scale production.
Study the quality control technology of spinning process, fabric automatic detection and analysis technology, improve product quality and production efficiency.
With the development of knitted technology such as molding and short fiber warp knitting technology, by 2015, the functional clothing made of knitted fabric has reached 100 million pieces of annual production scale. The annual production of ultra-thin and ultra-fine high-grade knitted fabrics is 10 thousand tons. The production of high quality and functional short staple warp knitted fabric has reached 100 sets of warp knitting machines.
We should develop textile processing technology of unique resources such as cashmere, ramie, silk and so on, so as to diversify and upgrade the textile products, and increase the added value of textile products by 10% by 2015.
Key points of promotion:
The cotton spinning industry will focus on promoting the new spinning technology, such as compact spinning, low torque ring spinning, jet spinning and vortex spinning, which made technical breakthroughs during the "11th Five-Year" period, which will enrich the variety and quality of yarn.
To promote automatic winding technology, the percentage of non yarn yarn will reach over 70% by 2015.
The new sizing process without PVA sizing and pre wet sizing has been popularized, and no PVA sizing process has been extended to over 85% of the large and medium-sized enterprises in the industry.
The wool textile industry mainly promotes the new wool spinning technology, such as composite spinning, siro spinning and embedded spinning. By 2015, the surface of the worsted fabric can reach more than 60%, and the application of semi worsted spinning technology to 1 million 200 thousand spindles.
The wool cashmere 80 degree low temperature dyeing technology and the new small bath ratio (1:10 and below) energy efficient dyeing technology are fully promoted, and the large capacity automatic yarn dyeing machine and cheese dyeing machine are reasonably popularized, so as to expand the application of printing technology in wool spinning.
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In the hemp textile industry, the environmental degumming technology such as ramie reduction, degumming and fast degumming is popularized to 25% of the whole industry in 2015. It can save about 10% of the standard coal annually and reduce the wastewater discharge by 15%.
In the silk industry, key technologies and equipment such as high efficiency intelligent automatic silk reeling machine, new silk spinning process and complete sets of equipment, shuttleless loom and so on were popularized. By 2015, the ratio of mulberry / tussah cocoon automatic silk reeling machine was over 90%, and the proportion of silk woven shuttleless loom was over 30%.
The knitting industry promotes the application of differentiated and functional fibers to develop knitted products, increasing product variety and increasing added value of products.
(four) dyeing and finishing
R & D focus:
The new technology, such as biological enzyme scouring, low temperature bleaching of cotton fabrics, tea saponin desizing, boiling and bleaching, has been developed. Cold pad batch pretreatment technology for knitted fabrics has been developed.
By 2015, new technologies such as low temperature bleaching and other pretreatment technologies for cotton fabrics have been developed and developed in the industry. The cold pad batch pretreatment technology of knitted fabrics has promoted more than 50 production lines in the cylinder, and has promoted 20 production lines on the flat width route.
The development of new technologies for printing and dyeing with less water and no water will provide technical support for the industry to achieve cleaner production and improve sustainable development.
By 2015, the technology of reactive dyes wet short steaming, new coating yarn dyeing, new pfer printing, knitted flat cold pad batch dyeing, low liquid rate dyeing and finishing, ultrasonic dyeing and finishing technology were applied to complete the industrialization research and development.
Research on the whole process of printing and dyeing process network monitoring system, high efficiency digital printing integrated technology and other printing and dyeing online detection and digitalization technology, improve production efficiency, promote energy saving and emission reduction.
By 2015, we have completed the industrialization research and development of the whole process network monitoring system, and promoted it to 20% of the printing and dyeing industry. The online detection and control system, such as color difference, weight, weft density, defect (grey cloth) and liquid volume, has been industrialized and developed, and has been extended to 10% of the industry.
Research on new fibers such as carbon fiber, polylactic acid, soybeans, milk, differential, functional high added value fiber, multi component fiber fabric, dyeing and finishing technology of chemical fiber simulation fabric and special functional finishing technology of textile, so as to realize the diversification and individuation of products, and raise the quality, grade and added value of domestic fabrics in a comprehensive way.
Key points of promotion:
To promote the development of mature short process pretreatment technology, such as bioenzyme desizing, cold pad batch pretreatment, etc.
These highly efficient short flow pre-processing technologies, such as 40% of total printing and dyeing, can achieve annual water saving, reduce sewage discharge by 113 million 300 thousand tons, save 1 million 210 thousand tons of standard coal, save electricity 168 million 780 thousand kWh (equivalent to 67 million 810 thousand tons of standard coal), and strive to achieve 30%~40% in 2015.
The development of mature and continuous dyeing, continuous cold pad batch dyeing, one step dyeing process, airflow dyeing and liquid dyeing with less than 1:8 bath, silk digital printing, etc.
These less water and no water printing and dyeing technologies, such as 20% of total printing and dyeing, can achieve annual water saving, reduce sewage discharge by 50 million tons, and save 78 thousand and 400 tons of standard coal. By 2015, we will strive to achieve the promotion of 20%~30% in the industry.
We have promoted the development of sophisticated central distribution system, automatic sizing system, fabric moisture content, hot air humidity, liquid level, door width, roll diameter, edge position, length, temperature, speed difference and pre shrinkage online detection technology.
If the technology is extended to 20% of the industry, it can save water every year and reduce pollutant emission by 24 million 500 thousand tons. By 2015, it will strive to achieve the promotion of 20%~30% in the industry.
(five) industrial textiles
R & D focus:
It will break through the industrialization research and development of industrial textiles processing technology, such as high-performance, high-grade geosynthetics, medical and health, filtration, pportation and safety protection, and master a number of core technologies of independent originality.
Medical and health textiles mainly focus on the processing technology of high efficiency thin barrier materials and medical antibacterial dressings, so as to solve the processing technology of absorbable fibers and products.
Filtration textiles mainly focus on the development of two-component fiber melted nonwovens series products, the preparation and processing technology of high temperature resistant, acid and alkali resistant, high efficient filter products, and the key technologies of high performance hollow fiber liquid separation membrane materials.
Geosynthetics mainly focus on the development of 7m wide and high strength geotextiles and geogrids, high strength polypropylene long, short filament elongation needles, nonwoven geotextiles, polyester filament nonwoven felt base cloth.
Transportation, building and synthetic leather textiles have focused on key technologies such as airbag fabrics, interior adhesives, thermal insulation materials, friction materials and other key technologies to achieve breakthroughs and industrial applications in membrane structure and new canopy materials processing technology, and industrial applications of eco leather and microfiber artificial leather processing technology.
Safety protection textiles processing technology focuses on developing bulletproof anti stabbing fabrics, high temperature resistant, fire-retardant and flame retardant fabrics, wall crack prevention, heat preservation, sound insulation, flame retardant fabrics and so on.
The key technologies such as nonwoven technology, weaving technology, functional finishing technology, compound processing technology and other common key technologies should be strengthened to improve the processing and manufacturing level of the industry. By 2015, the proportion of non-woven molding technology such as main high-speed carding and composite processing technology will reach 30% in the industry. Functional finishing technology will basically meet the needs of product development.
Key points of promotion:
We will promote the wide use of industrial textile processing technology, which is closely related to the development of the national economy at the present stage, including agricultural textiles such as water-saving irrigation materials and disposable medical clothing, infant diapers, sanitary textiles, automotive insulation and insulation materials, and other building textiles, such as automotive textiles, interior insulation and sound insulation materials, etc., to promote the expansion of industrial textiles in various related fields of national economy and promote the adjustment and upgrading of the industrial textiles industry.
By 2015, the proportion of agricultural, medical and sanitary, and construction textile products used in the application area reached 20%, 40% and 40% respectively.
Through key technology tackling and promotion of advanced and applicable technology, industrial textiles will become a new economic growth point in the textile industry, and output will reach more than 12 million tons by 2015.
(six) garments (woven, knitted) and household textiles
R & D focus:
We should strengthen the development and application of information integrated manufacturing system and mass customization technology of garment enterprises, accelerate the R & D and industrialization application of raw and auxiliary materials and manufacturing technology of high-grade clothing.
By 2015, digital integrated technology will reach the industrialization standard, and the technology of garment mass customization will reach the standard of application.
To realize the industrialized production of high-grade non adhesive lining Western-style clothes, fill the domestic blank and realize industrialization.
Key points of promotion:
By popularizing the automation, digitalization and information production technology of garment enterprises, the penetration rate of clothing CAD will reach over 30% by 2015, the CAM penetration rate will reach over 15%, and the RFID penetration rate will reach 20%.
Promotion of green home textiles new product processing technology, weak twist scarf products, one bath multicolor energy saving environmental towel technology promotion to 30% in 2015.
Development of home textile raw materials processing and application technology, such as various kinds of ultra simulation, functional and biomass fiber materials in home textile industry application technology.
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(seven) energy saving and environmental protection technology
R & D focus:
We will focus on 50 key technologies (energy saving and environmental protection in Annex 1).
These include:
Environmentally friendly fiber processing technology 11, focusing on the development of renewable, biodegradable biomass fiber processing technology, pulp and fiber integration, evaporation and crystallization of viscose fiber production technology, hemp core viscose fiber production technology, hemp fiber biological degumming and pre spinning technology.
17 new technologies of energy saving and emission reduction and dyeing and printing, such as cotton fabric biological enzyme refining, low temperature bleaching and other efficient short flow pre-treatment technologies, such as foam, paint, coating, cold pad batch and microcapsule dyeing, dyeing and finishing technology such as low liquid yield, paint dyeing, reactive dyestuff wet short steaming dyeing, knitted flat cold pad batch dyeing, new pfer printing and so on.
There are 3 advanced technologies for wastewater treatment and resource reuse, such as membrane treatment, electrodeless UV photocatalytic oxidation, printing and dyeing wastewater reuse technology, wool scouring cleaning production and lanolin recovery technology, and hemp degumming wastewater treatment technology.
Industrial textiles, energy saving and emission reduction processing technology 4, including filter material recycling technology, spunlaced nonwoven process equipment special water cycle system.
2 technologies of recycling and utilization of waste textiles have been developed. Recycling technologies of purified fibers and natural fibers and waste textiles have been developed to form an environmentally sustainable and sustainable technology for the comprehensive utilization of fiber and establish a demonstration base for the recycling and reuse of waste textiles.
New energy saving and emission reduction textile machinery 10, research and development of knitted fabric continuous rinsing and washing equipment and other new printing and dyeing and setting machine heat energy real-time monitoring and other energy saving systems, to achieve energy-saving emission reduction technology in China's textile machinery products in the domestic machinery manufacturing industry in the forefront.
3 items of environmental protection dyestuff, auxiliaries and slurry development project will improve the quality of printing and dyeing products and the level of energy conservation and emission reduction in printing and dyeing industry.
Key points of promotion:
We will energetically promote 34 mature energy-saving and environmental protection technologies.
These include:
There are 4 items of fiber cleaner production technology, and vigorously promote the dyeing technology of polyester raw liquid. By 2015, the proportion of dyed fibers in the raw liquor reaches 10%. The promotion of energy-efficient spinning cooling technology can save 70% of the side blown air conditioning cooling air. The promotion of hemp fiber biological degumming technology can save water, electricity and steam by about 10%.
16 clean production technologies of printing and dyeing and dyed weaving, including high efficiency short process pre-treatment technology such as enzyme degumming, cold pad batch pretreatment, cold water pad dyeing, continuous pad dyeing, silk digital printing, less water and no water printing and dyeing technology, printing and dyeing on-line detection technology, foam finishing technology, high-efficiency and energy-saving wool dyeing technology and small bath ratio wool fabric dyeing technology and equipment; bundle dyeing, anhydrous dyeing, turbulent flow dyed yarn and other new denim and dyed fabric dyeing technology.
Wastewater, waste gas emission reduction and treatment and reuse technology 7 items, including the chemical fiber industry continuous polymerization plant wastewater, tail gas treatment technology, low oxygen MBR anaerobic ammonium oxidation, nitrogen removal and other waste water treatment technology, activated carbon adsorption, waste gas production sulfuric acid and other viscose production waste gas treatment technology, long net washing machine and other viscose pulp black liquor treatment system and device; printing and dyeing wastewater separation and deep processing and reuse technology, by 2015, the popularization and application level reached more than 40%; silk industry waste water purification and recycling technology, to 2015, the promotion area reached 50%.
3 technologies of comprehensive utilization of resources will be used to recycle condensate, cooling water, waste heat and waste caustic liquor, so as to improve the efficiency of resources and energy utilization. By 2015, the application and popularization in the industry will reach about 80%.
Environmental protection products processing technology 1, to promote one bath multi colored towel production technology, can greatly save water, electricity, steam costs, reduce the difficulty of sewage treatment.
3 new equipment with energy saving and emission reduction effect, using special energy-saving fan and dust filter system, improve efficiency and save energy; promote continuous pre-processing equipment, continuous dyeing equipment, new batch dyeing machine and other efficient environmental protection dyeing and finishing equipment, can effectively save water and steam more than 20%.
(eight) textile machinery
R & D focus:
Closely related to the needs of structural adjustment of textile industry, we should focus on breaking through a number of high-tech fiber special equipment, upgrading the technical level and reliability level of traditional spinning machines, speeding up the differentiation and modularization of textile products, developing high performance textile machinery and energy saving and emission reduction textile machinery, improving the technical level of special parts and matching parts of spinning machines, strengthening the technological pformation of textile machinery enterprises, improving the fusion level of "two integration", and promoting the technological progress of textile machinery enterprises and the numerical control rate of machine tools.
Among them, hi-tech fiber equipment focuses on breaking through the industrialization technology of high performance fiber equipment such as carbon fiber, polyphenylene sulfide, aramid fiber and polyimide. Nissan 100 tons and above nylon polymerization equipment and technology, 10000 tons of new solvent method cellulose fiber industrial production equipment, completed the research and development task by 2015, and entered the stage of industrialization production.
The spinning equipment focuses on the development of automatic rotor spinning machines, jet and vortex spinning machines, forming a certain number of market sales during the "12th Five-Year" period; further solving the control precision and stability problems of the coarse and fine connection and fine link system, and speeding up the industrialization promotion. By 2015, the domestic market share of the domestic thin collaterals combined machine has increased from 10% to 30%, and the coarse and fine combine machine has achieved about 80 units per year.
Weaving equipment will focus on developing new modular shuttleless looms, high-speed towel looms, differential looms and special looms. By 2015, it will complete industrial research and development, and form a certain number of market sales; speed up the localization process of knitting machines such as circular knitting machines, warp knitting machines, hosiery machines and flat knitting machines.
The new nonwovens equipment will focus on developing the production line of polyacrylic acid spunbonded nonwovens, polyphenylene sulfide melt blown equipment, two component spunbonded Spunlaced cracking production line and so on, and will enter the industrialization stage by 2015.
Dyeing and finishing equipment will focus on the development and industrialization of the new generation of multi-function, intelligent on-line detection and control system, and form a multi workshop and factory level integrated information management and control system. Further study on efficient, energy saving and environmental friendly woven and dyeing equipment, knitted fabric continuous washing and washing equipment and industrial technology will basically realize industrialization by 2015.
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On the basis of the "11th Five-Year" results, the energy saving and emission reduction technologies and equipment of air-jet looms, such as throttle technology, on-line detection and distribution system of chemical agents, thermal real-time monitoring system of molding machines, and so on, were further studied, and industrial applications were implemented during the "12th Five-Year" period.
The key components of textile machinery such as automatic high speed winding head, high frequency heating drafting roller, high precision spinning metering pump, high speed spindle, knitting needle and so on are studied to solve the key technology and achieve the domestic market share by 30% by 2015.
Developing domestic high-performance textile machinery parts, improving the production technology level of China's textile processing equipment industry, and optimizing the product structure of textile machinery industry.
Key points of promotion:
In the textile industry, we will vigorously promote the development of new products and key components that have been successfully developed and implemented in 11th Five-Year during the period of large-scale industrialization, so as to reduce the investment cost of textile enterprises and accelerate the upgrading of technology and equipment in the textile industry.
Among them, the new fiber equipment mainly promotes the production of 200 tons of large capacity short staple fiber complete sets of equipment and viscose filament continuous spinning machine. By 2015, it will form industrial production; popularize modified polyester, differential long filament spinning and post-processing complete sets of equipment, increase the proportion of differentiation, the proportion of difference between filament spinning and post processing equipment will reach 50%, the difference proportion of short fiber production equipment will reach 30%, and the modified polyester ratio will reach 30%.
Spinning equipment mainly promotes blowing carding equipment, automatic winding machine, compact ring spinning frame. By 2015, the domestic blowing carding equipment accounted for 85% of the blowing carding equipment, and the domestic automatic winding machine accounted for 70%. The market share of the compact (ring) spinning frame became the mainstream and the market share reached 90%.
The weaving equipment mainly popularized electromechanical integrated air-jet looms, rapier looms and computerized flat knitting machines. By 2015, the autonomy rate of high-grade shuttleless looms reached 25%~35%, and the domestic market share of knitting machines such as computerized flat knitting machines and warp knitting machines reached 60%.
Nonwoven equipment mainly promotes spunbonded, melt blown, composite, spunlaced nonwovens equipment, and expands the market application ratio.
The dyeing and finishing equipment mainly promotes the online detection system of printing and dyeing process parameters, the continuous pre-processing equipment and continuous dyeing equipment, the new low bath ratio intermittent dyeing machine, and the new printing equipment with high automation, etc., so as to improve the production efficiency and realize the massive conservation of steam and water resources and energy.
The key components such as large capacity short fiber cutting machine, crimping machine, high performance wide aluminum alloy heald frame and so on will be promoted to replace imported products, which will reduce user investment cost and raise manufacturing level.
In the textile machinery industry, we will promote new energy saving and environmental protection casting, heat treatment, surface treatment technology and equipment, advanced manufacturing technology of textile machinery with high refinement, flexibility, multi-functional composite manufacturing technology and equipment. By 2015, the proportion will reach 30%~50%, so as to improve the production efficiency and product quality of textile machinery enterprises.
(nine) Textile Information Technology
R & D focus:
Application of information technology to pform and upgrade the textile industry is an important development direction during the "12th Five-Year" period.
It focuses on developing manufacturing execution system (MES) for manufacturing level, and integrating the application of textile enterprise information system centered on ERP and RFID at the level of enterprise management. It is aimed at the textile macro-economic decision support and knowledge base system of the supply chain and industry macro decision making level, and the e-commerce service platform oriented to the textile specialized market, aiming at upgrading the Internet of things technology of the overall industry informatization level.
By 2015, the textile mill MES has been popularized and applied in key cotton mills and knitting factories, and initially set up an e-commerce public service system and platform for the main textile specialized market in China, and selected specialized markets for application. The textile macro-economic decision support system has realized the deep excavation and analysis of the textile industry data, and has been able to predict the development trend of the industry; the Internet of things technology in the clothing, home textiles and other industries sales income of more than 100 million enterprises and key industrial clusters to promote the application of 30%.
Key points of promotion:
Textile ERP software has the conditions of industrialization promotion, focusing on the promotion of large and medium-sized textile enterprises, and enabling it to integrate with other major information systems. By 2015, the number of SME information management service platform in typical industrial cluster service enterprises has reached 10000.
(ten) textile standard research
During the "12th Five-Year" period, standards should provide technical support for changing the growth mode of textile industry, promoting industrial upgrading and structural optimization.
We will focus on formulating standards for industrial use, household textiles and clothing, textile new materials, ecological textiles, functional textiles, high performance textiles, functional clothing and other key products and related testing and evaluation standards, textile machinery and equipment as well as standards for saving and comprehensive utilization of resources, and textile and garment and textile machinery safety standards.
Through the study of a number of key areas and key projects, we formulated a number of important standards to meet market demand and integrate with the international market, improve the overall level and internationalization level of textile industry standards, further optimize the standard system structure, enhance the international influence of China's standards, and establish a standard system suited to the level of China's textile technology and industry development.
(eleven) textile and clothing innovation and development system
We should improve the development and innovation level of textile fabrics, clothing and home textiles, and promote the pformation of industrial scientific and technological achievements into market development capabilities and brand values.
We should promote the establishment of a product development system including market prediction, product technology and structural form design, cultural creativity, resource allocation and production process control, and marketing feedback, and promote the integration and innovation ability of industry, University and research institutes in the industrial chain. We should establish an integrated product innovation system based on market synergy, and develop a public service platform for product development of small and medium-sized enterprises and industrial clusters.
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